SMT placement machine and component feeders in Polarcomp's factory in Kemijärvi

Manufacturing capabilities

What we can manufacture at our factory in Kemijärvi – as machines, processes and limits. If something is missing, ask: we will tell you straight whether your product fits our lines.

2
SMT lines

Assembléon and Panasonic

100%
solder joint inspection

every board under the microscope

No
minimum order quantity

from prototype to series production

~1 wk
lead time

once materials are with us

Surface-mount assembly (SMT)

Lines2 SMT linesAssembléon Opal-X II, Assembléon Emerald-XII and Panasonic MV2C
Paste printingPBT GO23Product-specific stencil
Reflow solderingKoki ARC-250 and HeraeusProduct-specific thermal profile
ComponentsPassives, IC packages (including SOIC, QFP, QFN), BGA and connectorsHidden solder joints, such as under BGA and QFN components, are inspected by X-ray
Smallest component size0402 (1005 metric)Our placement machines also handle 0201 (0603 metric). It is agreed case by case, so mark it in the BOM.
Double-sided assemblyYes
Soldering processLead-free (SAC305) or leaded (Sn62/Sn63)Chosen by product requirements: RoHS products lead-free, leaded only for products the restriction does not apply to

Through-hole assembly (THT) and wave soldering

Wave solderingSeho
Hand assembly and solderingYesSpecial components, connectors and parts fitted after soldering
Mixed technologySMT and THT on the same board

Inspection

Solder joint inspectionEvery board under the microscopeStereo microscope and digital microscope
X-rayFeinFocus FXS-100Hidden joints, for example under QFN components
Automated optical inspection (AOI)No AOI machineInstead, every board is inspected under the microscope – well suited to series of hundreds and thousands of units
Acceptance criteriaIPC-A-610Solder joints are inspected to IPC-A-610 unless your own instructions require otherwise

Programming and testing

ProgrammingTo the customer's instructions and software versionOne-off cost of about €300, if needed
Functional testingWith the customer's test equipment or a test jig designed together
Test softwareWe write it ourselves if neededWe have our own software development in-house
RecordsInspection and test results are archived per productEvery delivery comes with a declaration of conformity listing the products, quantities and serial numbers
Measuring instrumentsCalibrated to a calibration programmeCalibration by an external accredited service

Final assembly (box build)

Mechanical assemblyEnclosures, fastenings and labelling
CablingWiring and cabling as part of the assembly
Final testingFunctional testing of the finished device
Packing and deliveryTo the customer's packing instructions, by post or on a pallet

Materials and logistics

Component sourcingWe source, you supply, or a combinationPurchased from approved suppliers in line with our ISO 13485 system
PCBsSourced to order from PCB manufacturersFabrication typically takes 4–6 weeks
Incoming inspectionPCBs and components are inspected on arrival
Moisture-sensitive componentsStored in their original packagingMoisture-sensitive components are baked before placement when needed
ESDESD-protected area (EPA)Personal protective equipment, visitors included. The protection is checked to a set schedule.
StorageCustomer-specific stocks of components and finished products by agreementMaterials supplied by the customer are inspected and stored separately

Volumes, schedules and quality

Batch sizesNo minimum order quantityMain focus on recurring batches of hundreds and thousands of units
CapacityThe factory is sized for million-unit seriesIn 1995–2001 the factory produced 5.5 million chargers
First batchTypically 5–7 weeksMost of the time is PCB fabrication
Repeat batchesAbout one week after materials arrive
Quality systemISO 13485:2016, SGS Fimko OyCertificate FI19/5163, valid until 18 July 2028
DesignSchematic, PCB layout, mechanical design and design for manufacturability (DFM)
Honestly

When we are not the right choice

  • We do not make PCBs ourselves. We order them from PCB manufacturers, and their fabrication time determines the schedule of the first batch.
  • Consumer products in volumes of hundreds of thousands, where the only criterion is an Asian unit price, are better made in Asia.

We always assess special requirements, such as conformal coating, potting or exceptionally small components, case by case. Mention them in your request for quotation and we will tell you straight whether we can do it.

Buyer summary as a PDF

Manufacturing capabilities and supplier information on two pages. Attach it to your supplier comparison or send it to your product development team.

Download PDF

Or check your bill of materials right away with the BOM checker.

Polarcomp production hall and SMT line
Every step in the same hall in Kemijärvi
FeinFocus X-ray inspection system
FeinFocus X-ray for hidden solder joints

Does your product fit our lines?

Send your BOM and estimated annual volume. We reply within one business day, and you get a quote within a week.